The  behavior  of  fluid  and  conversion  of  real  reactors  in  chemical  processes  is  usually  far  from  ideal  reactors. This  paper  presents  a  program  for calculation  conversion  in  non–ideal  reactors  for  predicting  the  exact  conversion  from  tracer  test  data  by  models. These  models  provide  the  factors  that  differentiate  non – ideal  reactors  from  ideal  reactors. In  continuous-stirred  tank  reactors, the  dead  zones  are  often  encountered. In  these  regions, there  is  little  or  no  exchange  of  material  with  the  well-mixed  regions. And  if  the  inlet  and  outlet  pipes  are  close  to  each  other  then  no  exchange  of  material  and  no  reaction  occurs.   Models  for  predicting  the  conversion  are : zero-parameter  model  which  that  shows  the  two  extremes  of  micromixing  in  the  reactor,  one-parameter  model  which  presents  the  behavior  of  the  reactor  approaching  an  ideal  CSTR  or  an  ideal  PFR,  and  two-parameter  model  which  is  a  real  reactor  model  combining  of  ideal  CSTRs. The  two-parameter  model  shows  the  fraction  of  the  highly  agitated  region  or  fraction  of  the  dead  zone  and  fraction  of  the  bypassing. The  conversions  calculated  from  non – ideal  reactor  calculation  program  agree  well  with  the  data  from  the  references  and  can  be  used  to  improve  and  design  the  real  reactor  to  approach  high  performances  with  suitable  characteristics.
By
Akarat Kasnork
Akasithi Kunasatityachai
 
 
